Integral polyurethane foams are produced through a special reaction process that forms a tough, compact outer surface (skin) and a softer, low-density inner core simultaneously. This unique dual structure allows manufacturers to achieve products that are lightweight yet durable, resistant to impact and wear, and aesthetically refined without the need for additional surface finishing. IPS Chem integral foam systems can be customized for density, hardness, and surface appearance, offering versatile solutions for a wide range of industries.

System Features

• High surface hardness with impact and abrasion resistance

• Lightweight inner core providing comfort and reduced material use

• Excellent dimensional stability and long-term durability

• Self-skinning effect for superior surface finish without extra coating

• Adjustable density, hardness, and skin thickness according to application needs

• Compatibility with various mold designs and processing methods

Application Areas

• Automotive steering wheels, dashboards, armrests, and interior parts

• Furniture components such as armrests, backrests, and headrests

• Handles, grips, and protective casings in industrial equipment

• Sports goods, safety equipment, and leisure products

• Decorative and functional parts requiring durable yet comfortable surfaces

Tailored Integral Foam Systems

Every industry requires a different balance of strength, comfort, and design flexibility. IPS Chem develops integral foam formulations tailored to specific process parameters, including mold geometry, cycle time, and surface requirements. With our technical expertise and on-site support, we help manufacturers optimize performance, achieve consistent quality, and deliver innovative end products.